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Lead Process Maintenance Technician (Nights) - Manassas Virginia
Company: Disability Solutions Location: Manassas, Virginia
Posted On: 05/04/2024
Position SummaryThe Manassas, Virginia site is one of Catalent's gummy technology development and manufacturing facilities in North America. The site manufactures organic and vegan-based nutraceuticals via confection to enhance wellness for all consumers.-- Simply put - we make healthy gummies. Within the Catalent network, we offer a broad range of integrated formulation and analytical services to solve difficult development and manufacturing challenges.The Lead Process Maintenance Technician will have in-depth knowledge of hydraulics, belt systems, motors, and other industrial machine mechanisms essential for job procedures. Must be a team player with strong attention to detail. In this position, you should also be able to make decisions, troubleshoot, and perform repairs with little to no supervision. This Lead Process Maintenance Technician is responsible for performing emergency and routine maintenance on all manufacturing equipment, including equipment changeovers, and assisting production personnel as necessary to minimize downtime. Millworks are responsible for the installation and repair of electrical, mechanical, hydraulic, and pneumatic systems and ensuring that equipment is maintained in top working condition through troubleshooting, repair, and preventative maintenance. This includes diagnosing and repairing faulty electrical components of machines such as motors, AC/DC drives, and sensors as well as Automation controls, such as PLC IO.Catalent is a global, high-growth, public company and a leading partner for the pharmaceutical industry in the development and manufacturing of new treatments for patients worldwide. Your talents, ideas, and passion are essential to our mission: to help people live better, healthier lives.--Shift: rotating shift: 2:2:3 (on: off: on) 6pm-6amThe Role - Perform basic PMs, mechanical maintenance, repairs across the site, and assist small scale process improvement projects. Take responsibility for producing high quality products in each step of production. Participation in all necessary training is required to successfully perform job responsibilities.
- Build the foundation for machines, grind, and file machinery parts. Construct and install equipment such as shafting, conveyors and tram rails.
- Troubleshooting of various types of mechanical, electrical, and pneumatic systems such as Allen Bradley PLC's, VFD's, Conveyors, Motors, and Pumps, AC and DC Circuits from 24vDC to 480vAC.
- Review and interpret engineering specifications, schematics, and blueprints to determine work procedures.
- Transfer equipment to the applicable site for maintenance to avoid contamination or safety hazards. Assists Plant staff with adjustments and changeovers of Plant machinery as needed.
- Work with a range of hand tools including measuring tools, welding, and brazing equipment. Advanced Machine Shop Tools.
- Help maintain good housekeeping in mechanical and facility areas. Maintains cleanliness and upkeep of repair shop, maintenance office, and storage areas including all equipment, tools, supplies, and materials. Observe and follow Good Manufacturing Practices (GMP), Standard Operating Procedures (SOP), Food Safety Plan (HACCP) and Food Quality Plan (FQP.)
- Promptly reports to plant leadership all serious equipment malfunctions, and suggested course of action.
- Other duties assigned.The Candidate
- Associate degree with 3+ years of relevant experience or High School Diploma and 5+ years of relevant experience or technical/vocational training.
- A minimum of 5+ years experience with machinery below or 8+ years hands-on line maintenance equipment repair.
- Background in industrial maintenance or skilled trades in the food industry is required.
- Experience with Volpak, Acma, Euromec, Confitech highly preferred.
- Ability to program Allen Bradley PLC's and HMI's.
- Experience with Volpak, Acma, Euromec, Confitech highly preferred.
- Available for 24/7 phone calls for troubleshooting, lead technical expert for facility.
- Effective communication skills, strong attention to detail, mechanical aptitude, and problem-solving capability.
- The employee must regularly lift and /or move up to 50 pounds, frequently lift and/or move up to 100 pounds and occasionally lift and/or move up to 1000 pounds.-- While performing the duties of this Job, the employee is regularly required to walk and stand; frequently talk or hear; use hands to finger, handle, or feel and reach with hands and arms, and stoop, kneel, crouch, crawl, climb or balance. The employee is occasionally required to sit, taste or smell.
- While performing the duties of this job, the employee is frequently exposed to work near moving mechanical parts; wet or humid conditions (non-weather); fumes or airborne particles and vibration. The employee may occasionally be required to work in high, precarious places; be exposed to toxic or caustic chemicals; outdoor weather conditions; extreme heat and cold (non-weather) and risk of electrical shock. The noise level in the work environment is usually moderate to loud.Why Should You Join Catalent
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