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Continuous Improvement Leader - Burlington Iowa

Company: Tenneco
Location: Burlington, Iowa
Posted On: 04/23/2024

This position will deliver continuous improvement training and activities throughout the plant while serving as a Subject Matter Expert on Continuous Improvement. Will lead and grow a culture of Continuous Improvement and its activities at the plant. Will facilitate projects aimed at generating Continuous Improvement techniques, cost reductions, and process performance improvements. Provides efficient leadership and cost-effective integration of Continuous Improvement, creating operational excellence.

RESPONSIBILITIES:

  • Facilitates Continuous Improvement projects, cost reductions, and process performance improvements.
  • Maintains CI implementation schedules for assigned projects, progress updates as required, and most importantly, provide documentation that demonstrates the direct link between CI implementation and process and Plant Operations improvements.
  • Provides CI training and coaching at all levels of the Plant.
  • Participates in and leads teams aimed at the resolution of quality issues and concerns.
  • Supports production control, material control, material planning departments in improvement projects relating to scheduling inventory management and raw material flow and tracking.
  • May support prototype and pilot runs to address design and process feasibility concerns from a departmental aspect.
  • Interfaces with plant engineering on projects addressing staffing, manpower, time and capacity analysis.
  • Generates, provides and participates in department specific training needs.
  • Calculates cost reductions and/or various analysis to determine optimal problem-solving method.
  • Teams with the Plant Controller to document savings and profit results of continuous improvement activities.
  • Accountable for tracking all CI Projects and reporting progress to plant staff.
  • Completes and or coordinates work sampling and or time studies to develop production standards for products.
  • Assists in monitoring department equipment (OEE) and interface with Maintenance department to identify maintenance, repair and TPM.
  • Works with process owner to develop value stream maps for each process and each value stream family within the facility.
  • Utilizes the concepts of continuous improvement and cost reduction in the execution of the job function.
    QUALIFICATIONS:
    • Bachelor's Degree in business administration, finance, industrial engineering, mechanical engineering, or a related field.
    • Quality improvement methodologies such as Lean and Six Sigma
    • Continuous Improvement certification preferred
    • 3-5 years experience in Manufacturing Operations.
      Soft Skills:
      • Passion for Continuous Improvement
      • Ability to communicate with all levels within the organization
      • Excellent written and oral communication skills
      • Predisposition to teach leaders a zero defect mentality
      • Ability to weigh and manage priorities
      • Skilled at synthesis and analysis
      • Detail oriented
      • Flexibility and diplomacy when dealing with staff and coworkers
      • Ability to make decisions as well as influence decision-making
      • Strong work habits focusing on safety, quality, and productivity
      • Organizational skills
      • Ability to multitask
      • Ability to effectively communicate issues and ideas with peers and with management.
      • Ability to build effective working relationships throughout the organization.
      • Ability to facilitate meetings with cross-functional teams.
      • Ability to operate independently within a tight deadline environment.
      • Is a high energy self-starter with a resilient, can-do attitude.
      • Project management
      • Customer service
        Hard Skills:
        • Continuous Improvement
        • 5S
        • Lean Manufacturing
        • Kaizen - Leading events
        • Lean Six Sigma
        • Root Cause Analysis
        • Value Stream Mapping
        • Proficiency in commonly used and specialized software
        • Strong working knowledge of Microsoft Suite, including advanced skills with Excel
        • Demonstrated ability to work in high paced and changing environments
        • Experience in identifying areas of improvement. More...

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